Lower Scrap Rate
Cleaner material improves part quality.
ecoDustEX · Engineered in Slovenia
Plastic dust is costing you money.
Stop cleaning. Start producing.
Every gram of dust inside your material stream reduces quality, increases scrap, contaminates moulds and wastes valuable production time. ecoDustEX removes dust directly before the material enters the injection moulding screw.
- No complicated installation
- No compressed-air hungry systems
- No unnecessary downtime
- Just clean material
- Higher process stability
- Lower operating costs
Engineered and manufactured in Slovenia. Developed from real injection moulding production — not laboratory theory.
62 W
Typical draw
60 kg/h
Capacity
0
Compressed air
The problem
Dust is everywhere. Your production pays the price.
Plastic pellets and regrind always contain
- Dust
- Fine particles
- Electrostatically charged contaminants
- Ferromagnetic impurities
Those contaminants cause
- ✔Scrap parts
- ✔Black specks
- ✔Surface defects
- ✔Screw contamination
- ✔Frequent machine cleaning
- ✔Material losses
- ✔Increased maintenance
- ✔Higher energy consumption
Most manufacturers still try to solve the problem with compressed air. That solution is expensive, energy intensive and difficult to control.
ecoDustEX changes the entire approach.
The solution
One machine. Complete material cleaning.
ecoDustEX combines several cleaning technologies into one integrated system. Instead of blowing dust around the machine, it removes contaminants from the material stream before processing.
Everything works automatically during production.
No operator intervention. No interruption of production.
- 01Controlled material dosing
- 02Low-flow vacuum separation
- 03Cyclone separation
- 04HEPA filtration
- 05Optional ionisation
- 06Ferromagnetic particle separation
- 07Smart airflow control
How it works
Clean material in four steps
01
Material enters ecoDustEX
Virgin material or regrind enters the dosing section.
02
Dust is released
Ionised airflow neutralises electrostatic attraction and separates dust from pellets.
03
Dust is extracted
The patented airflow removes light contaminants while clean pellets continue towards the machine.
04
Only clean material reaches the screw
Magnets remove ferromagnetic particles before material enters the injection moulding machine.
Results
Before and after dedusting
Real material samples from production trials. The difference is visible without a microscope.
Separated regrind and dust
The image shows recycled ABS and the dust separated by ecoDustEX (right). The extracted dust demonstrates the amount of contamination removed from the recycled ABS in a single processing cycle, resulting in significantly cleaner material ready for further processing.
Separated dust and fines
Everything removed from the material stream ends up in the closed collection container instead of inside your machine.
Angel hair and fines
Long fibres and fines generated during conveying stick to pellets and cause black specks and surface defects.
Dust inside conveying lines
Without dedusting, fines coat the inside of every pipe, hopper and dryer in your material line.
Coloured regrind after treatment
Cleanly dedusted coloured regrind — stable colour, stable melt, fewer rejected parts.
In production
Installed on real machines. Every day.
ecoDustEX is designed for retrofit installation between the dryer or hopper loader and the injection moulding machine throat. No machine modification, no rebuilding of your material line.
ecoDustEX installed with a dryer directly above the throat of an injection moulding machine in a running production plant.
Why ecoDustEX
Built for real production. Not laboratory conditions.
ecoDustEX has been developed together with plastics processors solving everyday production problems.
This is not another laboratory prototype. This is industrial equipment developed for 24/7 production.
Every component designed around
- Reliability
- Low maintenance
- Easy retrofit
- Low energy consumption
- Continuous operation
- Simple servicing
Energy
Stop paying for compressed air.
Traditional dedusting systems rely on continuous compressed air consumption. ecoDustEX uses an energy-efficient electric low-flow airflow system.
Optional ionisation requires only a minimal pulsed compressed-air supply for highly electrostatically charged regrind materials. For most applications, ecoDustEX performs dedusting without continuous compressed air consumption.
Typical consumption
62 W
Connected load
100 W
Benefits
What you gain
Less Machine Cleaning
Dust no longer accumulates inside the machine.
Higher Productivity
Production continues instead of stopping for cleaning.
Lower Energy Costs
Replace inefficient compressed-air cleaning with an energy-efficient electrical system.
Cleaner Production
Dust is collected inside an enclosed cyclone separator with replaceable filtration.
Easy Installation
Designed for retrofit installation on existing injection moulding machines.
Technical highlights
Engineered for industry
- Capacity
- Up to 60 kg/h
- Power Supply
- 230 VAC
- Typical Power Consumption
- Approx. 62 W
- Installed Power
- 100 W
- Noise Level
- Below 75 dB
- Pellet Size
- 1.5 mm to 6 mm
Compatible with
- Virgin material
- Regrind
- Masterbatch blends
- Injection moulding machines
Developed in Slovenia
Innovation starts on the production floor
ecoDustEX is not an imported product. It is a 100% Slovenian development, engineered by experts with decades of experience in plastics processing automation. The concept originated from real production challenges observed in injection moulding plants across Europe.
Every design decision has one objective: reduce production costs while improving product quality.
Industries
Perfect for
- Automotive
- Medical
- Packaging
- Technical Plastics
- Consumer Goods
- Electronics
- Recycling
- Masterbatch Processing
Ready to eliminate dust?
Discover how ecoDustEX can improve your production quality while reducing operating costs.